I developed the manufacturing strategy for an 80-lbf rocket thruster, including designing the approach to optimize component fabrication. This involved generating efficient toolpaths in Autodesk Fusion 360 and operating both manual and CNC machinery to produce the thruster's components.
Coaxial Shear Injector Manifold
Managed the manufacturing process of four coaxial shear injector manifold plates from 316 stainless steel using a Haas VF-4 Mill.
My responsibilities included planning machining operations, programming toolpaths, selecting proper tooling, and incorporating custom team branding through precise engraving.
Copper Heatsink Chamber
Designed and executed the manufacturing process for a copper heatsink chamber, starting with the Haas ST-20 CNC Lathe and followed by 4-axis milling operations.
Ensured high precision throughout to achieve proper alignment with the injector plate.
TeenyK Test Stand Build-up
Machined and assembled a robust test stand capable of measuring up to 250 lb-f of thrust for use with the Mug. The stand is constructed from durable 2x1 aluminum T-slot extrusions, ensuring precision and stability during testing.
A high-accuracy load cell is integrated into the system to reliably measure and record the thrust produced by the engine, making the stand a critical tool for performance evaluation and optimization.